Intrinsic safety solenoid valves for pnematic control

Intrinsic safety solenoid valves
■iExiaⅡBT5
 This is the intrinsic safety construction usable at the same explosion class, and same degree of ignition as the ExdⅡBT5 (Flame-proof enclosure construction).
 Applicable to all explosive gases and dangerous places, except for hydrogen, acetylene, and carbon disulfide.

■Substantial cost saving in wiring works
 Not requiring expensive wiring devices or complicated works conventionally needed for Explosion-proof enclosure construction.
 Highly reliable explosion-proof performance is realized at low wiring work cost as in the ordinary control line.

■Power consumption: 0.4 W
 The solenoid valve installed in a dangerous place consumes very low electric power of only 0.4 W, while satisfying the intrinsic safety explosion-proof level.
 This is a 5-port pneumatic solenoid valve of high reliability, based on our New MAGSTAR series.
 An excellent space factor is obtained by using the manifold type solenoid valvs.

SAF3-5 Explosion-proof barrier(safety barrier)

  • SAF3-5 Explosion-proof barrier(safety barrier)
The intrinsic safety explosion-proof barrier is a onechannel explosion-proof device of shunt diode type for direct-current use,for passing electrical signals
in both directions without short-circuiting, while limiting the energy transmission to the level not to ignite the explosive atmosphere.
1. Applicable to class 0 hazardous area.
2. Only by connecting in series to the transmission circuit, the line and the device in the hazardous area can be protected from
  accidents in non-hazardous area.
3. The conventional wiring system can be used in the hazardous area.
4. The intrinsic safety of control operation signal can be realized easily and at low cost.
5. SAF3-5 safety barrier is provided with a protective circuit at the input side, and if connected in wrong polarity by mistake,
  the circuit will not be broken.
6. SAF3-5 safety barrier is designed in wiring and connection system by crimped terminal.
Model code SAF3-5
Explosion-proof structure Intrinsic safety construction(Exia Ⅱ B)
Rated voltage DC24V±5%
Safety holding rating AC/DC250V
Fuse rating 50mA
ambient temperature -20~60℃
Basic circuit diagram Basic circuit diagram
Option DIN rail for mounting / Earth busbar / Others
●Conditions of use
(1)Install at non-hazardous area side.
(2)Ground independently, and use in class A grounding.
(3)The parts and the wiring cannot be changed.
(4)Use in combination with specified solenoid valve.
(5)Allowable in external wiring, inductance : 10 mH ・ capacitance : 0.5 μF.
●Refer to catalog for details.

454S/454D Series 5-Port Solenoid Valves Intrinsic safety construction

  • 454S/454D Series 5-Port Solenoid Valves
■Return / Hold
■Spool valve system, Pilot type
■Direct piping type Rc1/4 , 3/8 , 1/2
; Return Hold
Model code 454S20□□K-Yi-M 454S40□□K-Yi-M 454D20□□K-Yi-M 454D40□□K-Yi-M
Port size Rc1/4 Rc3/8 Rc1/2 Rc1/4 Rc3/8 Rc1/2
Effective sectional area 22mm2 40mm2 22mm2 40mm2
Operating pressure 0.2~0.7MPa
Pressure resistance 1.05MPa
Operating temperature -5~50℃
Operating frequency 1 cycle / s max.
Operation( response)time 0.11s max.
Solenoid Rated voltage DC12V・34mA(Intrinsic safety Circuit Rating)
Temperature rise 12 deg max.
Insulation class Class B
Insulation resistance 10MΩ min.(DC500V)
Power consumption 0.4W
Explosion-proof standard Intrinsic safety construction:EXiaⅡBT5
Mass Approx. 0.4kg Approx. 0.7kg Approx. 0.5kg Approx. 0.9kg
●Use conditions
(1)Use in combination with specified safety barrier.
  ・If selecting a solenoid valve of Exia II BT5, use the explosion-proof barrier in combination with the SAF3-5 or the barrier satisfying the condition specified in
   Catalog page D-6 [When selecting other explosion-proof barriers].
(2)The parts and the wiring cannot be changed.
(3)In combination with one electromagnetic valve, use one explosion-proof barrier alone.
●If the ambient temperature is less than 5℃ , remove the moisture in the working fluid, and be careful not to allow freezing.
●Refer to catalog for details.

414S/416S Series 5-Port Solenoid Valves Intrinsic safety construction

  • 414S/416S Series 5-Port Solenoid Valves
■Return
■Spool valve system, Pilot type / Ceramic slide valve system, Pilot type
■Gasket connection type Rc1/4 , 3/8 , 1/2
  Return
Type of main valve Spool valve system, Pilot type Ceramic slide valve system, Pilot type
Model code 414S30□M-Yi 414S60□M-Yi 416S30□M-Yi 416S60□M-Yi
Port size Rc1/4 Rc3/8 Rc1/2 Rc1/4 Rc3/8 Rc1/2
Effective sectional area 25mm2 30mm2 51mm2 60mm2 24mm2 28mm2 51mm2 60mm2
Operating pressure 0.2~0.7MPa 0.12~0.7MPa
Pressure resistance 1.05MPa
Operating temperature -5~50℃ -10~60℃
Operating frequency  1 cycle / s max.
Operation( response)time 0.14s max. 0.16s max. 0.14s max. 0.16s max.
Solenoid Rated voltage DC12V・34mA(Intrinsic safety Circuit Rating)
Temperature rise 12 deg max.
Insulation class Class B
Insulation resistance 10MΩ min.(DC500V)
Power consumption 0.4W
Explosion-proof standard Intrinsic safety construction:EXiaⅡBT5
Mass Approx. 1.3kg Approx. 2.2kg Approx. 1.3kg Approx. 2.2kg
●Use conditions
(1)Use in combination with specified safety barrier.
  ・If selecting a solenoid valve of Exia II BT5, use the explosion-proof barrier in combination with the SAF3-5 or the barrier satisfying the condition specified in
   Catalog page D-6 [When selecting other explosion-proof barriers].
(2)The parts and the wiring cannot be changed.
(3)In combination with one electromagnetic valve, use one explosion-proof barrier alone.
●If the ambient temperature is less than 5℃ , remove the moisture in the working fluid, and be careful not to allow freezing.
●Refer to catalog for details.

414S/416S Series 5-Port Solenoid Valves Intrinsic safety construction

  • 414S/416S Series 5-Port Solenoid Valves
■Return
■Spool valve system, Pilot type / Ceramic slide valve system, Pilot type
■Gasket connection type Rc1/4 , 3/8 , 1/2
■YA terminal block
 ・KONAN's original wiring system resistant to vibration. Optimum wiring method for wiring by using external wiring, or wiring
  requiring a long lead wire.
 ・The standard equipment includes a rigid terminal cover made of aluminum die-casting.
  Return
Type of main valve Spool valve system, Pilot type Ceramic slide valve system, Pilot type
Model code 414S30□M-YAi 414S60□M-YAi 416S30□M-YAi 416S60□M-YAi
Port size Rc1/4 Rc3/8 Rc1/2 Rc1/4 Rc3/8 Rc1/2
Effective sectional area 25mm2 30mm2 51mm2 60mm2 24mm2 28mm2 51mm2 60mm2
Operating pressure 0.2~0.7MPa 0.12~0.7MPa
Pressure resistance 1.05MPa
Operating temperature -5~50℃ -10~60℃
Operating frequency 1 cycle / s max.
Operation( response)time 0.14s max. 0.16s max. 0.14s max. 0.16s max.
Solenoid Rated voltage DC12V・34mA(Intrinsic safety Circuit Rating)
Temperature rise 12 deg max.
Insulation class Class B
Insulation resistance 10MΩ min.(DC500V)
Power consumption 0.4W
Explosion-proof standard Intrinsic safety construction:EXiaⅡBT5
Mass Approx. 1.3kg Approx. 2.2kg Approx. 1.3kg Approx. 2.2kg
●Use conditions
(1)Use in combination with specified safety barrier.
  ・If selecting a solenoid valve of Exia II BT5, use the explosion-proof barrier in combination with the SAF3-5 or the barrier satisfying the condition specified in
   Catalog page D-6 [When selecting other explosion-proof barriers].
(2)The parts and the wiring cannot be changed.
(3)In combination with one electromagnetic valve, use one explosion-proof barrier alone.
●If the ambient temperature is less than 5℃ , remove the moisture in the working fluid, and be careful not to allow freezing.
●Refer to catalog for details.

Manifold Type 454 Series 5-Port Solenoid Valves Intrinsic safety construction

  • Manifold Type 454 Series 5-Port Solenoid Valves Individual exhaust
  • Manifold Type 454 Series 5-Port Solenoid Valves Concentrated exhaust
●Type of manifold:Individual exhaust
 This is the quick mounting manifold type solenoid valve in which R1 and R2(exhaust)ports can be
 individually taken out together with the solenoid valve.
 This type is optimum in case when to control connected load(air cylinder)'s speed with the exhaust valve
 (exhaust throttling valve).

●Type of manifold:Concentrated exhaust
 This is the quick mounting manifold type solenoid valve in which R1 and R2(exhaust)ports of the mounted
 solenoid valves are made common.
 Making exhaust ports common and collective facilitates line control.
Model code 454□20□K-Yi-M-C□ 454□40□K-Yi-M-C□ 454□20□K-Yi-M-D□ 454□40□K-Yi-M-C□
Individual exhaust Concentrated exhaust
Positions of valves
 to be connected
Return 454S202K-Yi-M
454S203K-Yi-M
454S403K-Yi-M
454S404K-Yi-M
454S202K-Yi-M
454S203K-Yi-M
454S403K-Yi-M
454S404K-Yi-M
Hold 454D202K-Yi-M
454D203K-Yi-M
454D403K-Yi-M
454D404K-Yi-M
454D202K-Yi-M
454D203K-Yi-M
454D403K-Yi-M
454D404K-Yi-M
Number of valves to be connected 20
●Use conditions
(1)Use in combination with specified safety barrier.
  ・If selecting a solenoid valve of Exia II BT5, use the explosion-proof barrier in combination with the SAF3-5 or the barrier satisfying the condition specified in
   Catalog page D-6 [When selecting other explosion-proof barriers].
(2)The parts and the wiring cannot be changed.
(3)In combination with one electromagnetic valve, use one explosion-proof barrier alone.
●If the ambient temperature is less than 5℃ , remove the moisture in the working fluid, and be careful not to allow freezing.
●Refer to catalog for details.